OPERATION & MAINTENANCE OF SERVO VOLTAGE STABILIZER
Voltage stabilizers are manufactured to exacting
quality standards, however,in the unlikely Event there
may be some problems, therefore proper operation & maintenance could be enhanced the life span of servo voltage stabilizer,
with regular and periodical maintenance schedule we are  able to get reliable output as well as better
efficiency of equipment. Here we are giving fault diagnostic chart which could be
useful in diagnoses the fault in servo voltage stabilizer so that we can take necessary
corrective and preventive measures.
 
Sr. No 
 | 
  
Symptom 
 | 
  
Probable
  Causes 
 | 
  
Remedial
  Action 
 | 
 
1 
 | 
  
SVS
  not working in AUTO Mode 
 | 
  
1.Servo
  Card Malfunctioning 
 | 
  
Replace
  Servo Card 
 | 
 
2.T
  Type Transformer Malfunctioning 
 | 
  
Replace
  Transformer 
 | 
 ||
2 
 | 
  
SVS
  not working in MANUAL Mode 
 | 
  
1.Carbon
  Brush Broken/Setting Disturb 
 | 
  
Replace/Adjust Carbon Brush 
 | 
 
2.Gear
  Broken/Setting Disturb 
 | 
  
Replace/Adjust
  Gear 
 | 
 ||
3.R-C
  Set Defective 
 | 
  
Replace 
 | 
 ||
4.Fuse
  Open 
 | 
  
Change
  Fuse 
 | 
 ||
3 
 | 
  
Abnormal
  Temp. Meter Reading 
 | 
  
1.Inverted
  Connection/Faulty 
 | 
  
Interchange
  Connection/Replace 
 | 
 
2.Fault
  in Sensor 
 | 
  
Replace
  Sensor 
 | 
 ||
4 
 | 
  
Input/
  Output Voltage not Being Display 
 | 
  
1.Open
  Fuse 
 | 
  
Replace
  fuse 
 | 
 
2.Push
  V-in Button Faulty 
 | 
  
Setting 
 | 
 ||
3.Voltmeter
  Defective 
 | 
  
Replace
  Card 
 | 
 ||
4.24-Pin
  Connector Loose 
 | 
  
Tighten
  the Connector 
 | 
 ||
5 
 | 
  
Output
  Voltage Unbalanced 
 | 
  
1.Pot
  Setting Disturbed 
 | 
  
Setting 
 | 
 
2.Neutral
  Disconnected 
 | 
  
Check
  the Neutral 
 | 
 ||
3.Input
  Voltage Out of Range 
 | 
  
Check
  Input Voltage 
 | 
 ||
6 
 | 
  
Tripping
  Frequently 
 | 
  
1.Input
  Voltage Out of Range 
 | 
  
Check
  Input Voltage 
 | 
 
2.Loose
  Connection on MCCB 
 | 
  
Tighten
  the Connection 
 | 
 ||
3.MCCB
  Defective 
 | 
  
Replace 
 | 
 ||
4.SVS  Overload 
 | 
  
Reduce
  Loading as per Capacity 
 | 
 ||
5.Neutral
  is not Proper 
 | 
  
Check
  the Neutral 
 | 
 ||
7 
 | 
  
Abnormal
  Noise 
 | 
  
1.Gear
  Broken 
 | 
  
Replace
  the Gear 
 | 
 
2.Carbon
  Brush Defective 
 | 
  
Check
  Carbon Brush for Adjustment or Replacement. 
 | 
 ||
3.Motor
  is Continuously ON 
 | 
  
Adjust/Replace
  Limit Switch 
 | 
 ||
8 
 | 
  
Humming
  Noise 
 | 
  
1.Overloading 
 | 
  
Reduce
  Loading as per Capacity 
 | 
 
2.Input
  Voltage Out of Range 
 | 
  
Check
  Input Voltage 
 | 
 ||
3.Loose
  Neutral 
 | 
  
Check
  the Neutral/Phase Connection 
 | 
 
RECOMMENDED MAINTENANCE SCHEDULE:
Here we are showing some
tips for maintenance for servo voltage stabilizer which will be useful in
enhance the life span as well as
also improve the efficiency of equipment.
S.
  No. 
 | 
  
Inspection 
Frequency
 | 
  
Items to be inspected
 | 
  
Inspection Notes
 | 
  Action reqd. if inspection shows unsatisfactory conditions | 
 
1 
 | 
  
Monthly 
 | 
  
i.  Oil level in SVS 
ii.  Connections 
 | 
  
Check
  Oil level 
Check
  tightness 
 | 
  
If
  low, top up with dry oil.  Examine SVS
  for leaks If loose, tighten 
 | 
 
2 
 | 
  
Quarterly 
 | 
  
i.
  Terminals 
 | 
  
Examine
  for cracks and dirt deposits. 
 | 
  
Clean
  or replace 
 | 
 
3 
 | 
  
Half-yearly 
 | 
  
 Gasketted Joints, Gauges and general paint
  work 
 | 
  
Check
  of moisture under cover inspects. 
 | 
  
 Improve ventilation, check oil. 
 | 
 
4 
 | 
  
Yearly 
 | 
  
i.  Oil in SVS 
ii.
  Megger Value 
 | 
  
Check
  for dielectric Strength 
More
  than 10Mohm         
 | 
  
Take
  suitable action to restore quality of oil.If
  value is less than 10Mohm, 
 | 
 


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